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FACTORY Renovation IN Scunthore PROJECT OVERVIEW

Chilled and frozen food manufacturer Billington Foods (formerly TSC Foods) appointed FSC to deliver a large-scale internal factory renovation at its Scunthorpe facility.

Due to sustained business growth, the client required a complete internal reconfiguration of their production environment to increase capacity and improve operational flow, all while maintaining live production.

FSC delivered a carefully phased factory renovation project over two years, ensuring minimal disruption to ongoing operations while transforming unused packing areas into high-performance production space.

The Client’s Challenge

Billington Foods needed to:

• Increase manufacturing capacity within the existing footprint

• Convert underutilised packing space into efficient production areas

• Improve workflow between production and distribution

• Maintain strict hygiene standards

• Complete works without disrupting live factory operations

The project required careful sequencing, intelligent space planning and construction within a fully operational food production facility.

Our Solution

Phased construction works to maintaining live production throughout the renovation.

Drainage alterations to support the new factory layout.

Hygienic wall cladding installation – improving food safety standards.

Suspended ceiling installation for a moisture-resistant and hygienic environment.

Factory fit-out optimising internal production space.

Production space prepared for machinery installation.

Project Outcomes / Benefits:

The completed renovation delivered measurable operational improvements:

• 40% increase in production floor space

• Improved internal workflow and packing efficiency

• Faster transition from production to distribution

• Enhanced hygiene standards across the facility

• A modernised, future-ready food production environment

The upgraded layout now supports continued growth and increased manufacturing capability.

Ready to Upgrade Your Production Facility?

FSC specialises in factory renovations, internal reconfiguration and live-environment industrial refurbishment projects. Whether you need to increase capacity, optimise workflow or modernise hygiene standards, our experienced team can deliver your project from design through to completion.

Contact FSC today for a no-obligation consultation.