DRY STORE CONVERSION IN SUNDERLAND FOR BERNARD MATTHEWS

DRY STORE CONVERSION IN SUNDERLAND PROJECT OVERVIEW

Leading UK poultry producer Bernard Matthews commissioned FSC to convert an existing dry store into a fully compliant food production space at its Sunderland facility.

The project formed part of the company’s wider strategy to increase production capacity and improve operational efficiency in response to rising demand. The conversion required transforming a basic storage environment into a modern, hygienic workspace capable of meeting strict food industry standards.

FSC managed the project from initial planning through to final handover, delivering a high-quality production environment designed to integrate seamlessly with the site’s existing operations.

The Client’s Challenge

Bernard Matthews required an existing dry storage area to be converted into a compliant production environment capable of supporting increased manufacturing capacity.

Key project requirements included:

• Removing the existing dry store structure and flooring
• Installing appropriate drainage for food production processes
• Creating hygienic wall, floor and ceiling finishes
• Integrating mechanical and utility systems for machinery operation
• Ensuring the space met food production standards
• Delivering the project with minimal disruption to the wider facility

The finished environment needed to support efficient production workflows while meeting strict hygiene and safety requirements.

Our Solution

Following the deconstruction of the existing dry store, FSC delivered a complete industrial conversion, including:

• Full deconstruction of the existing dry store structure
• Removal of the existing floor slab
• Installation of a new underfloor drainage system
• Concrete floor installation laid to falls for effective drainage
• Industrial resin flooring installation suitable for food environments
• New roofing system installation

• External cladding installation to modernise the structure
• Food-safe wall and ceiling panel installation
• Stainless steel kerbing and hygienic cladding installation
• Machinery and appliance installation
• Mechanical and utility installations, including gas, water and HVAC systems

Project Outcomes / Benefits:

The completed dry store conversion now provides Bernard Matthews with:

• Increased on-site production capacity
• A hygienic environment suitable for food manufacturing
• Improved workflow efficiency within the facility
• Reduced operational bottlenecks
• A modernised space designed for long-term operational resilience

By optimising existing space within the facility, the project allows the Sunderland site to scale production while maintaining the high standards expected within the food manufacturing sector.

Planning an Industrial Facility Conversion?

FSC delivers industrial facility upgrades, factory conversions and food production environment fit-outs for businesses across the UK.

If your organisation is planning to repurpose or expand an existing facility, contact FSC today to discuss your project requirements.